Full-Service Custom Activewear Manufacturing

Choose from cut-and-sew, seamless bonding, sublimation, and more. Every technique opens new creative directions for your collection.

LYCRA® / CREORA® certified fabrics, OEKO-TEX® approved. Your custom design deserves the best foundation in the industry.

Fabric, printing, labels, packaging, hardware — everything under one roof. No third-party coordination delays, no quality gaps.

Traditional precision garment construction. Maximum design versatility for complex patterns, color-blocking, paneling, and features like zippers, pockets, and thumbholes. Ideal for:

• ✓ Color-blocked yoga leggings with side pockets
• ✓ Sports bras with multi-panel support structures
• ✓ Outerwear with zippered compartments
• ✓ Custom hoodies and jackets with branded hardware

Flatlock, coverstitch, overlock, and bartack capabilities

One-piece garment construction using computerized circular knitting machines. Provides unparalleled second-skin comfort by eliminating seams and reducing chafing. Ideal for:

• ✓ Seamless yoga leggings with integrated waistbands
• ✓ Sports bras with built-in ventilation zones
• ✓ Compression wear with gradient support
• ✓ Full-body knit dresses and tops

PolyTHF™ (BASF® raw material) spandex compatible with seamless knitting

Advanced adhesive bonding replaces thread for an ultra-clean, minimalist look with completely flat, chafe-free seams. Ideal for:

• ✓ High-end yoga wear with invisible seams
• ✓ Water-resistant outerwear seam sealing
• ✓ Bra top hems without stitching
• ✓ Premium lifestyle activewear collections

BEMIS® and Thermoplastic Polyurethane (TPU) bonding films

Reactive and disperse dyeing matched to your brand Pantone® codes. Small-batch swatch dyeing available for color approval before bulk production. Consistent color across fabric types (nylon, polyester, cotton blends).

For large-scale projects, we partner with mills to develop proprietary fabric constructions exclusively for your brand. Choose from LYCRA® / CREORA® Premium Stretch, PolyTHF™, Freeflex™, or develop a completely new blend.

Dyeing finished garments for a soft, unique, lived-in look. Perfect for premium cotton-based pieces like hoodies, joggers, and tees. Each piece has subtle variation for an authentic vintage aesthetic.

Vibrant, permanent, full-coverage designs on polyester fabrics. Dye becomes part of the fabric — never cracks, peels, or fades. Ideal for all-over-print leggings, sports bras, and performance tops.

Best for: polyester-based activewear, 85%+ polyester content

Bold, solid-color graphics with vibrant opacity. Highly cost-effective for large-volume orders. Up to 6-color process. Durable plastisol and water-based inks available. Best on cotton and cotton-blend garments.

Best for: tees, hoodies, joggers, casual styles

Perfect for intricate, multi-color, or photographic logos on technical fabrics. Direct-to-film (DTF) transfers adhere strongly to nylon, polyester, and blends. No minimum quantity per design — ideal for small batch orders.

Best for: small runs, detailed logos, technical fabrics

Premium textured logo finish. 12-head computerized embroidery machines for high-volume consistency. Flat, 3D puff, and patch embroidery available. Best for hoodies, jackets, caps, and lifestyle pieces.

Best for: thicker fabrics, outerwear, headwear

Custom zipper pulls with logo engraving, branded drawcord tips (metal or molded plastic), custom buttons and snaps, silicon logo patches, and rubberized brand badges.

Custom woven labels (satin, damask, taffeta), printed care labels with care instructions, branded hang tags with your artwork, heat-transfer silicone or PVC brand badges.

Branded poly bags with your logo and artwork, custom tissue paper, unboxing kits with thank-you cards, retail-ready hang packaging, and eco-friendly recycled packaging options.

Adjust patterns to achieve your brand’s unique proprietary fit. Full size grading from XS to 3XL. Grading rules can be customized per market (US, EU, Asian sizing standards).

Side, zip, internal waistband, & phone pockets

Ventilation zones & strategic breathability

YKK® custom length, color lock, waterproof

Sleeve cuffs with reinforced openings

Safety reflective piping & logo prints

Racerback, cross-back & convertible designs

Customize with 4-way stretch fabric that retains shape 3x longer than standard spandex. UPF 50+ integration available. Available in custom dye colors per Pantone®.

Gold-standard spandex raw material. >95% elastic recovery after 1,000 cycles. Available in seamless knit or woven constructions with custom compression levels.

Micro-denier technology for second-skin comfort. Ideal for bonded seam construction and seamless knitting. Custom gradient compression and support zones.

Share your design, mood board, or reference. Our team reviews feasibility, recommends materials, and provides a detailed quotation within 24 hours.

First sample in 7–10 days with your chosen materials, colors, and trims. Up to 3 revision rounds included. We proceed only on your sign-off.

Bulk manufacturing with inline QC at every stage. Regular photo updates. Pre-shipment AQL 2.5 inspection with full report.

Packed with your branded packaging and labels. Shipped via FOB, CIF, or DDP. Complete customs documentation included.